Precision gear wheels and racks

Jena Tec offers a comprehensive design and manufacturing service for precision gears and related parts. Certified according to ISO9001, Jena Tec specialise in the production of prototype and low to medium batch runs of special gears for the optical, medical, automotive, transmission and defence industries to name a few..
Summary

• Complete gear wheel manufacturing from 3mm to 160mm diameter
• Racks up to maximum length 1000mm
• Manufactured from materials including steel, aluminium, brass, bronze and plastic.
• Documented test certificates confirming compliance to your specification

Product

• Straight tooth spur gears
• Straight tooth bevel gears
• Straight tooth internal gears
• Geared and diagonally toothed racks
• Worm gears
• Special profiles (Toothed belt disks, serrations, chain wheels, etc)
• Fine thread spindle shafts with minimum pitch of 0,25mm

Manufacturing Capacity

Turning & Grinding

• CNC turning up to 160mm diameter
• CNC internal grinding  from 3mm to 100mm
• CNC external grinding from 3mm to 80mm

Teeth

• Spur gears milled module range: 0.25 to 4 diameters: to 80 (160 mm) quality: 7 to 9.
• Spur gears can be hardened and/or polished module range: 0.3 to 4 diameters: up to 300 mm of quality: 4 for master gears 5 and 6 in series.
• Spur wheels roll-pushed (internal teeth) module range: 0.3 to 4 diameters: up to 120 (160) mm of quality: 8 to 9.
• Snails milled, hardened and polished module range: 0.3 to 3 diameters: up to 80 mm of partial length: 400 (1000) mm of quality: 9 to 10 milled 7 polished.
• Worm gears milled module range: 0.3 to 3 diameters: up to 80 (160) mm of quality: 8 to 9.

• Straight tooth bevel gears milled module range: 0.3 to 0,7 diameters: up to 80 mm of quality: 8.
• Straight tooth bevel gears planed module range: 0.5 to 4 diameters: up to 150 mm of quality: 8.
• Racks milled, unhardened module range: 0.3 to 4 length: max.1000 mm of quality: 8.
• Fine thread polished upward gradient: 0,25 mm and more largely partial length: max. 400 mm in diameter: up to 30 mm.

Inspection Method.

Jena Tec use extensive inspection methods to certify the high quality products we produce and their compliance with your specification. Using Höfler and Hommel measuring techniques combined with laser measurement Jena Tec can provide documentary evidence of;

• Profile & Flank Line
• Division, cyclic testing and tooth width
• Effective, minor and major diameter
• Maximum outside diameter: 400 mm.
• Maximum gear wheel width: 300 mm.
• Maximaler Grundkreisdurchmesser: 390 mm.
• Module range: 0.7 to 5 mm (alternatively: Module <0.7mm).
• Profile and flank line.
• Division, cyclic testing and tooth measuring width.